The Androids of Algol Space Patrol : Season 5 Episode 4

Commander Corry orders Happy to take Major Robertson and the rescued slaves back to Terra while he remains on board a crippled alien spacecraft with a beautiful girl who is in a coma. After Happy takes off, Buzz discovers that the young woman was feigning unconsciousness when she blasts him with his own ray gun. The woman, Yula, and her confederate, Raymo, have created a process where they can replicate any human as an android and, with Corry safely locked away, plan to send his duplicate to Terra to lure the Secretary General to a phony peace conference so they can capture and replicate him.